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Challenges ahead in electrical equipment
Arun Kumar Gupta
Tuesday, July 03, 2012, 16:05 Hrs  [IST]

Arun Kumar GuptaFiscal 2011-12 will be remembered as one of the worst periods that the domestic transformer industry has ever seen. Many key players in the private sector, including TELK, have reported sharp decline in their EBITA from 73 per cent to 24 per cent while some have even reported losses. This was largely due to two reasons. First, the delay in the decision-making process by the government led to stagnation in the growth of power sector, which drives the electrical equipment industry. Second, the entry of many Chinese and Korean companies which are exporting their transformers and reactors to India at much lower prices compared to the domestic prices. This is due to a lot of export subsidies available to them in their countries and cheap working capital in China and Korea.

This disparity has created an imbalance in the level playing field and domestic transformer manufacturers are losing their market share. GoI is mulling over this issue for a long time and unless this disparity is removed by levy of some kind of anti-dumping duty, there may not be an immediate respite in the near future.

To make matters worse, the shortage of coal supplies to the existing generating stations and inability of coal companies to provide adequate fuel linkages to the upcoming generating stations also seriously hampered growth which in turn affects the growth of the electrical equipment industry.

NTPC alone has reported a loss of about 8 billion units during the year on account of coal shortages. This scenario is sending wrong signals to financial institutions which are revisiting their exposure to power sector and have recently restructured about 11 per cent of their total loan portfolio for the power sector. Rising inflation, continuous fall of the rupee and poor economic growth in the last year coupled with fall in international prices of crude oil and base metals like copper and steel are signalling yet another year of poor growth and serious concern.

Way ahead
TELK is gearing itself to mitigate these risks and meet the challenges by taking up various initiators like increasing the productivity levels, improvement and optimisation of design using latest design software, and reduction of costs at every stage from procurement of raw material by E-procurement up to the final stage of manufacture by reducing overtime expenses to zero and deployment of skilled workmen on short-term contract basis. Besides these cost cutting initiatives, TELK is also exploring to enter the EPC space to offset some of its losses in the main transformer manufacturing.

IP InfraPowerFuture transmission highways in 765kV and above range are the answer for facilitating bulk power transportation from one region to the other. As per the projections made by CEA for the 12th Plan period, PGCIL alone may develop a transmission capacity of over 2 lakh MVA in 765kV voltage level, entailing an investment of 150,000 crore. Thus, the future lies in this voltage level and, accordingly, TELK is now preparing to upgrade its technology from 400kV to 765kV.

Discussions are going on with Hitachi Ltd, Japan, for a possible tie-up through joint venture route. Minister for Industries and IT P.K. Kunhalikutty is now overseeing this strategic partnership with Hitachi and a favourable outcome is expected in near future. If this alliance becomes a reality, a new chapter of growth will be ushered in TELK. This would mean an infusion of fresh capital of about 350 crore for creating the new facility in Angamally which would translate into higher orbits of growth for the company and more employment for the local people.

(Arun Kumar Gupta is Managing Director, Transformers and Electricals Kerala Ltd, a joint venture of Government of Kerala and NTPC Ltd.)
 
                 
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