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Logistics vital for success of projects
B.P. NANSI , Tuesday, February 09, 2010, 16:32 Hrs  [IST]

To begin, these cases of logistics-slips in a project will show the vital role of logistics in a project:
  •  Overseas consignment 'waylaid' or stranded during voyage
  •  Pirates hijacking the cargo during voyage
  •  Railway beam not cleared at a railway crossing due to wrong consignment height
  •  Material sent to site A of the customer, instead of to Site B of the same customer
  • Vendor selling customer A's long-lead equipment to customer B for higher price, immediate delivery
  •  Wrong material on time or right material delivered late.
Logistics is not just the movement of goods. Logistics is wider than physical handling of goods. Logistics is "delivering the right thing, to the right receiver, at the right place, on right time". For projects people, logistics is vital for success. Project is a time-bound activity. All things must start and finish on schedule. Any slip anywhere affects the schedule.

Generally project procurement people specify date and place of the delivery and then forget the whole thing. The project manager (PM) at site has no control of the goods movement and just awaits the great arrival! Expediters chase the goods with weak overall concept of the chain.

One way to avoid slippage is to ensure that the information flow is maintained, especially the purchase orders. On many projects we had followed this practice with good results. Generally the procurement people distribute the POs to limited agencies. We increased the base. A PO would go to the supplier, inspection, our own accounts, the supplier's accounts, the site, the erection contractor etc.

Another efficient way to ensure the deliveries are right is supply chain management-"the management of the interconnected agencies that are involved for reaching the equipment to the end user". SCM is a cross-function approach. It can include even the managing of the movement of raw materials into the supplier's organisation, the internal processing, and the movement of finished goods out of the supplier's workshop. The purpose of SCM is to improve the collaboration among the partners. This improves the visibility of the equipment movement and its speed.

There is one more important factor. SCM needs a shared database of the transportation strategy, including the frequency and the routes. Importantly, it also includes the method of payments, because money makes things move. The 'Milestone' form of payment is an effective and recommended way, because there is an incentive to reach a milestone on time or earlier. We had good results of this form, as a buyer and as a seller.

In place of several agencies, there is another centralised method of logistics: One Point Mode'. In OPM, the follow-up is centralised. There is only one agency that handles the equipment movement from the procurement people's PO to the PM. Advantages: single-point contact for the sender, buyer, inspection etc. The logistics agency has an effective control on the movements and it knows the goods status continuously. The OPM is cost-effective and efficient. In western countries, the OPM is a trend. This needs to be done in India. On a project, several senders are involved and all activities are time-bound. All that the PM has to do is to call up that OPM agency and know everything.

Logistics and SCM are important in India because of the country size, geography, population differences, vendor's uncertain reliability and dependability, inadequate transport facilities, bad roads etc. Also, logistics is a high cost component.

Above all the project is a time-bound activity and anything that will 'save' the schedule is welcome.
 
                 
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