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Technology tie-ups prove beneficial to industry
Jibran Buchh
Tuesday, April 17, 2012, 16:06 Hrs  [IST]

Jean Marc Vesselle— Jean-Marc Vesselle, Global Head of Business Unit - Ion Exchange Resins, LANXESS

LANXESS is a leader in speciality chemicals and intermediaries and operates in all important global markets including India. The company manufactures advanced industrial intermediates at its Nagda site and rubber chemicals, ion exchange resins, Rhein Chemie, material protection products and semi-crystalline products at its Jhagadia plant. Jean-Marc Vesselle shares his views on the Indian water and wastewater treatment sector with Jibran Buchh.

What is your outlook on the water treatment sector of India?
Due to a fast growing economy and increasing urbanisation, the demand for water, both domestic and industrial purposes, is constantly on the rise.

Certain major drivers for the water and wastewater treatment market in India are:
  • Rapid urbanisation is leading to an increase in water demand.
  • Growing concern from the government and administration for the environment and pollution of rivers.
  • Groundwater resources becoming scarce and surface water becoming increasingly unreliable in terms of availability and quality.
  • More stringent regulatory requirements such as mandatory zero liquid discharge and waste water recycling.
  • Increased availability of government funding for the sector.
Can you talk about the technology used in industrial wastewater treatment system?
Industrial water treatment involves both ion exchange resins and membrane technology.

The main field of application for the currently available RO membrane separation elements is desalination of brackish water needed in many industrial applications; including the production of boiler feed water required in power stations.

For the generation of power and for chemical production processes, such as refineries, huge amounts of treated and cleaned water are needed to protect the technical components (e.g. turbines, steam boilers, piping) against corrosion. This is a large field of application for LANXESS ion exchange resins, namely the Lewatit product range. The resins also find applications in electroplating industry among others.

How can India meet the growing demand of various chemical industries for water treatment in the cheapest possible way?
The water and wastewater treatment market in India is highly fragmented. However, there are large players in this segment, both in the domestic market as well as international companies, who have established themselves in the Indian market.

Technology and knowledge tie-ups between Indian and multinational companies are prevalent and prove beneficial to serve the industry.

From LANXESS point of view, technological superiority is the key and we aim to be a solution provider for all industrial water treatment needs. Using the best possible demineralisation process like the Lewatit Schwebebett counterflow process allows to substantially reducing the cost of regenerate like caustic and acid as well as curtailing the amount of water used for such regeneration processes. This contributes strongly to the goal of providing industry with an optimised cost of water.

Lanxess plant GujaratCan you discuss the Lewatit range of products?
LANXESS products are in use worldwide in virtually every branch of industry to treat water and ensure this valuable raw material is used efficiently. This applies equally to drinking water, wastewater, groundwater and the water used in industrial processes.

For over seven decades, high performance ion exchange resins from the Lewatit range have played their part in resolving water issues worldwide. Among other things, the exchange resins remove toxic impurities from drinking water, such as heavy metals, and other harmful substances including nitrates, arsenic and borate. Ion exchange resins are also an integral part of industrial processes in which vast amounts of water can be saved through water recycling.

Lewatit products also have a broad range of application in wastewater treatment in the metal-processing industry, for example. In addition, they can be used to treat groundwater, primarily by removing chromate and cyanides.

Which industry segments are likely to benefit most from wastewater treatment systems?
At large, all industries need to use processed raw water and generate waste water. Hence, there is a wide spectrum of applications possible for waste water systems.

Lewatit is one of the leading brands in the field of ion exchange resins. Reflecting the relevant customer applications, the range of exchange resins, adsorbers and functional polymers is divided into main segments: water, foodstuffs, catalysis, biotechnology and chemicals processing. LANXESS offers new and established products from the Lewatit range for all these sectors. In combination with Lewabrane membrane elements, they meet the highest demands in the industry. Ion exchange resins or membranes can be used to desalinate water for chemical processes or power generation.

One key application of Lewatit and Lewabrane is in the production of boiler feed water that does not cause encrustation or corrosion in power plants. These premium products extend the service life of valuable installations, such as turbines, steam generators and pipelines, ensuring their cost-effective operation throughout.

Applications include complete desalination in the treatment of freshwater and the treatment of radioactive wastewater in the primary circuit of nuclear power plants, as well as cooling water or condensation treatment in the secondary circuit.

Have there been any recent innovations in water treatment?
LANXESS opened its new production unit in Bitterfeld, Germany, in 2011, which will manufacture Lewabrane membrane separation elements for reverse osmosis.

The main field of application for the RO membrane separation elements is desalination of brackish water needed in many industrial applications including the production of boiler feed water required in power stations. RO membrane and ion exchange water treatment processes complement each other perfectly, and the well treated water quality helps to prolong the service life of, for example, turbines and steam generators via protection against fouling, scale formation and corrosion.

Lanxess plant Madhya PradeshWhat is the scope for RO membrane separation elements in India?
LANXESS is a global solution provider of ion exchange resins and membrane technology and is represented in markets worldwide through its products, Lewatit and Lewabrane. The scope for reverse osmosis technology in India is wide and LANXESS is optimistic about the potential of Lewabrane in fast growing markets like India.

Do you specific plans for the next five years?
LANXESS envisions being the technology leader in all its businesses. Through rigorous research and innovation and a global production network, LANXESS has developed world-class solutions for several industries.

LANXESS is one of the top three global players in the area of manufacturing ion exchange resins for water treatment and purification and manufactures over 250 products from the Lewatit product range. We provide innovative products of the highest quality as well as solid knowhow in all technical application fields. We aim to be the leader and solution provider in the water and waste water segments globally.

With its new product line of membrane filtration elements LANXESS has enhanced its product portfolio and has become a one-stop-source for water treatment solutions.
 
                 
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