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Ethanol fuel for rural households
Among all the liquid fuels that can be produced locally and in a renewable
manner ethanol is one of the best, writes Anil K. Rajvanshi
India's economy is growing at 8 per cent per annum and our leaders are
projecting that in another 10 years we will be the third largest economy in the
world and thus an economic power. India also has a very ambitious space
programme and we are thinking of sending a man to the moon. However, 60 per cent
of our rural population still lives in extremely primitive conditions and
without any basic amenities of life. Thus they have practically no access to
electricity and use 180 million tonne of biomass every year for cooking via very
primitive chulhas (cook stoves) which creates health hazard for the housewife.
There are estimates by the World Health Organisation (WHO) that about 1.5
million people die every year the world over because of pollution caused by
smoke of chulhas. Unless and until we provide the rural population with basic
amenities of life and try to bring them in the mainstream of national
development, our talk of being an economic power will sound hollow.
The availability of clean cooking and lighting fuel, which is renewable and can
be grown locally, will be the first and an important step in raising the quality
of life of rural population. No modern society uses solid fuel like coal or wood
for cooking. Liquid fuels are far superior to solid fuels for cooking because of
their clean combustion, higher energy density and existing supply chain
convenience.
Among all the liquid fuels, which can be produced locally and in a renewable
manner, ethanol is one of the best. It is an excellent substitute for kerosene
and burns better than it without any particulate output or unpleasant smell. In
fact, ethanol combustion is almost as clean as that of LPG.
Ethanol economy
Ethanol can be produced from any sugary or starchy material and is presently
produced world over from sugarcane and corn. However, as the ethanol economy in
India and worldwide grows, there is a need to produce ethanol from a crop which
uses much less water than sugarcane and also produces food from the same piece
of land. This is essential since with increased industrial usage of ethanol
there will be severe pressures on land and the food output may suffer.
Sweet-stalk sorghum (sweet-stalk jowar) is one such crop. Its earhead produces
grain, which can be used for making bread; its sweet stem has nearly the same
amount of sugar as in sugarcane and hence the juice can be fermented and used
for ethanol production. The bagasse, left after juice extraction, together with
leaves is an excellent fodder for animals. Thus from the same piece of land one
can get food, fuel and fodder. No other crop gives all three things together.
Besides, sweet sorghum uses nearly 50 per cent less water than sugarcane to
produce the same amount of sugar and is a four-month crop so farmers can grow
two crops per year from the same piece of land. Also, the energy output/input
ratio of producing ethanol from sweet sorghum is more than one. About four times
more energy is produced by burning ethanol from sweet sorghum than goes in its
growing and production.
Our institute, Nimbkar Agricultural Research Institute (NARI), which introduced
sweet-stalk sorghum in India in late 1960s, has pioneered its development. NARI
has therefore developed the whole technology of its production and usage as a
cooking and lighting fuel. Thus a very efficient ethanol cook stove running on
50 per cent ethanol-water mixture has been developed. This mixture, which can
easily be distilled very efficiently in a rudimentary rural distillation unit,
is very safe and less flammable fuel than pure ethanol. The NARI stove works
just like an LPG stove with high and low flame settings. Field testing of this
stove has shown that the rural housewives like this stove and compare it very
favourably with an LPG stove. The main thing is that the ethanol should be made
available to rural households.
Similarly, NARI has developed a lantern running on ethanol. It burns very
cleanly without any smoke or smell. The ethanol lantern produces light
equivalent to that from a 100 W bulb. Presently, the Government of India is
propagating solar lanterns running on PV cells. These lanterns which use compact
fluorescent lamps (CFL) are costly (about Rs 2,000 and above) and produce light
equivalent to that from a 40 W incandescent bulb. This light is not sufficient
for children's reading or doing fine work by a housewife. Besides, the CFL
lanterns are only twice as efficient as ethanol lanterns when we consider the
power plant-to-light efficiency. Thus with little more R&D, it may be possible
to make ethanol-based lanterns more efficient than electric lighting. In the
absence of grid electricity to most of the rural areas, liquid fuel lanterns
running on ethanol provide an attractive alternative.
Household fuel
However, for regular use of ethanol as fuel in rural areas, Government of India
should take a policy decision of allowing its use as a household fuel.
Presently, its production and sale is controlled by a very rigid excise regime
primarily because of issues regarding the drinking of this ethanol. However,
there is enough chemistry known to mankind so as to make any ethanol non-potable
and unpalatable. Use of such chemicals will completely hinder drinking.
To further facilitate the use of ethanol for rural households it is necessary
that GoI together with state governments should completely remove the excise
duty on ethanol used for this purpose. This will make the fuel very affordable
and it will be similar to providing subsidy to poor for kerosene and LPG. The
cost of ethanol from sweet sorghum after excise duty removal can be as low as Rs
10-14/litre.
The use of ethanol for rural applications will also create a great wealth in
rural areas in terms of growing the crops and producing ethanol from them. It is
estimated that the industry to produce ethanol for such purposes for rural areas
can be of the order of Rs 200,000 crores per year and can make the ethanol
economy 100 times bigger than the present one based on automobile consumption
only. If all the existing sorghum growing area (~ 10 million ha) in India can be
brought under sweet-stalk sorghum, then 15 per cent of all the required ethanol
could be produced from this area. Besides, farmers do not need to change their
agricultural practices.
Flexi-fuel vehicles
It can be contended that with the removal of excise duty on ethanol for rural
applications, the Government of India will lose substantial revenue. However,
with the increasing ethanol consumption for automobile purposes, there will be
ample opportunity for GoI to recover the lost revenue. Besides, GoI will save
money in smaller import of kerosene. With the introduction of flexi-fuel
vehicles (vehicles which can run either on petrol or ethanol) in the country,
there will be a boom in the economy resulting in more revenues for GoI. These
flexi-fuel cars are already running in large numbers in Brazil and Europe.
Another liquid fuel being promoted by GOI is biodiesel from Jatropha or Karanja.
These fuels are excellent for diesel-based combustion engines of automobiles or
gensets. However, they cannot be used in existing kerosene cooking stoves or
lanterns, and R&D is needed to make new stoves, which can run on biodiesel.
Besides, the yield output of biodiesel from the existing crops is very low and
there is a need to improve them so that farmers can get good remuneration from
their produce.
A unique way in which ethanol can be used for lighting in rural areas is via
electricity generation through two-wheelers. For this to take place the existing
two-wheeler needs to be converted into a hybrid vehicle. In a hybrid vehicle the
internal combustion engine running efficiently on ethanol or petrol charges the
battery to run the electric motor system. Thus in the stop/start conditions of
city driving the vehicle mostly runs on the efficient electric motor. Such
hybrid systems are being used extensively all over the world in cars. These
hybrid cars make the internal combustion engine run very efficiently thereby
giving higher mileage with reduced air pollution. When the vehicle is not
running the system can act like a power plant producing electric power. Every
two-wheeler can therefore potentially become a mobile power plant. However,
extensive R&D is needed to make this happen.
There is a rapid penetration of these two-wheelers in rural India and each
two-wheeler can easily power 5-10 households. A rough estimate shows that
rural-based two-wheelers can produce ~ 24,000 mw power, enough to light up the
whole of rural India. On an average these two-wheelers run only 10 per cent of
the time. Thus 90 per cent of the time they are standing idle and during this
time they can power rural India via ethanol fuel. Running these two-wheelers on
ethanol fuel will therefore improve the environment and at the same time light
up the lives of rural India.
(Anil K. Rajvanshi is Director, Nimbkar Agricultural Research Institute,
Phaltan, Maharashtra. He can be contacted at anilrajvanshi@vsnl.com)
[01 May 2006]
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